Watlow Electric Ramping and Profiling Microprocessor-Based Control SERIES 1500 manuals

Owner’s manuals and user’s guides for Networking Watlow Electric Ramping and Profiling Microprocessor-Based Control SERIES 1500.
We providing 4 pdf manuals Watlow Electric Ramping and Profiling Microprocessor-Based Control SERIES 1500 for download free by document types: User Manual


Table of contents

User’s Manual

1

Series SD

1

PID Controller and

1

PID Profiling Controller

1

Safety Information

2

Technical Assistance

2

Warranty

2

Table of Contents

3

Overview

4

Features and Benefits

5

Install and Wire

6

Panel Cutout

7

Installing and mounting

8

Tools required:

8

Putty knife or equivalent

8

Wiring the Series SD

13

Figure 12c — 0 to 10V

14

Figure 12d — 0 to 50mV

14

Output 1 Solid-state Relay

15

0 to 20 mA Process Input

15

Output 1 Mechanical Relay

15

Output 1 Switched DC

16

Output 1 Process

16

Output 2 Mechanical Relay

16

Output 2 Solid-state Relay

17

Output 2 Switched DC

17

Output 2 EIA/TIA-485

17

Output 3 Mechanical Relay

18

Output 3 Solid-state Relay

18

Output 3 Switched DC

18

Output 3 Open Collector

19

Output 3 Process

19

12V (dc)

20

Ethernet Gateway

21

1/8 DIN Horizontal

22

1/16 DIN1/32 DIN

22

1/8 DIN Vertical

22

1/32 DIN

22

Home Page Overview

23

[ht;m] Heat Control Method

24

[hyS1] Alarm 1 Hysteresis

25

Programming Page Overview

26

Factory Page Overview

26

(less 40,001

27

Read/Write

27

Home Page

27

Operations Parameters Table

37

Programming Page

41

Programming Page Example

42

Profiling Page

43

Pre-Run Menu**

47

Run Menu*

48

Step Types

49

Event Outputs

50

Guaranteed Soak

50

Example profile

51

Factory Page

56

Features

58

Operations Page

59

Autotune begins

60

Process Set Point

60

Autotune Set Point

60

Autotune complete

60

Calibration Offset

61

Filter Time Constant

61

Sensor Selection

61

Access Lockout

61

Control Methods

62

On-Off Control

63

Proportional Control

63

(PID) Control

64

Dead Band

64

Non-linear output curve

65

Independent Heat and Cool PID

65

Variable Time Base

65

Process or Deviation Alarms

66

Alarm Set Points

66

Retransmit

67

Communications

67

Setting Up a Modbus Network

68

Troubleshooting

70

Error Messages

72

Appendix

73

Red Green

75

(Not available on 1/32 DIN)

75

Checksum error 70

76

Prompt Index

78

Declaration of Conformity

79

How to Reach Us

80

Table of contents

Series 1500

1

How to Use the Manual

2

Contents

3

Chapter 1

4

Starting Out

10

Chapter 2

16

Sample Program

17

Set the Recycle Option

19

Begin Entering Data

19

Programming Step

19

Programming Step 8

21

Programming Steps 3 through 6

21

Almost Ready to Run

22

Start Your Program!

22

Monitoring the Action

22

Helpful Hints

22

2. Ramping Conditions

23

3. Wait Step

23

Jump Loop Step (JL)

24

Chapter 3

26

Installation-Wiring

27

Never connect both shield

28

Input Power Wiring

29

How to Open the 1500

32

Pre-Installation Information

32

! CAUTION:

36

CAUTON:

38

 CAUTON:

38

Programming

40

Chapter 4

40

Technical Reference

40

Programming CHG DATA

41

Halt Conditions

42

Jump Loop Step

44

WT (Wait) Step Programming

45

NX (Next Step) Programming

45

Altering a Program

46

Guarded Access

47

Alarm Options

49

Alarm Entry

49

Event Outputs

51

Event Input

51

Remote Hold Input

51

Analog Retransmit Outputs

52

Chart 3

54

Programming Chart

56

Recommended Tuning Reference

58

Manual Tuning

59

How to Run a Program

60

How to Halt a Program

60

How to Restart a Program

60

Data Communications

61

Commands and Syntax

61

Command Rules

62

Command Words

63

Command Words and Syntax

64

Wait For

66

Real Time

66

Sample Response

68

SampleCommand:

70

Heat Heat

70

Where To Go From Here

72

Bad Sensor

74

— RTD Calibration —

75

Equipment Needed

75

Calibration

75

Field Calibration

76

— Thermocouple Calibration —

77

Specifications

80

Accuracy

81

Technical Service

83

Shipping Claims

84

Watlow Winona, Inc

84

Glossary

85

Process

87

Series 1500 Quick Reference

90

Table of contents

Series 982

1

User’s Manual

1

About This Manual

2

Table of Contents

3

Contents

4

Watlow Series 982

5

Rtd calibration curve 1

6

Figure 1.3

7

Press the release

7

(Factory default is off)

9

DIP Switches

10

Single Input Unit

10

98_ C - 2_ _ _ - _ _ _ _

10

Panel Cutout

11

Installation

12

Wiring the Series 982

14

Input-to-output Isolation

14

Power Wiring

14

Figure 2.5

15

Process wiring

15

Wiring Example

16

Wiring Notes

17

Input 2 Wiring

19

Event Input 1 Wiring

20

Output 1 Wiring

21

Internal Circuitry

21

19 to 32VÎ (dc)

21

Output 2 Wiring

22

Output 3 Wiring

23

Output 4 Wiring

24

SERIES 982

25

Display Loop

26

Chapter 4 The Setup Menus

27

[InPt] Input Menu

28

Input Prompts

29

Decimal 1

30

Setup-Input

31

Calibration Offset 1

32

Calibration Offset 2

36

Enter your settings

38

Setup-Output

39

Process 1

40

Hysteresis 1

40

Hysteresis 2

42

Hysteresis 3

46

(Global Menu)

53

Setup-Global

54

Annunciator

58

Low Power Limit

58

Setup-Comm

64

Setup Menus, Chapter 4

68

Chapter 5 The Operation Menus

69

Operation-System

70

Operation Menus, Chapter 5

77

Operation-PID

78

PID Prompts

79

Output 1 Proportional Band

79

Output 1 Cycle Time

82

Output 2 Proportional Band

82

Chapter 6 The Factory Menus

87

[diAg] Diagnostics Menu

88

Factory-Diagnostics

89

Factory-Calibration

93

[diAg][`CAL]

93

[``no][`YES]

93

Chapter 7 The Run Menu

95

Program Menu

96

Run Menu

100

Guaranteed Soak Deviation

101

Jump-loops

101

Sample Program

102

(Step Type)

105

Master Step Chart

108

Figure 8.1

109

Auto-tuning

109

Example

109

Manual Tuning ç

110

Tuning/Operation

111

Using Alarms

112

Error Code E1 and E2 Messages

113

Error Codes

114

Chapter 9 Software

115

Software

116

Software Features, Chapter 9

130

Warranty/Returns

131

Customer

131

Satisfaction

131

Glossary, A-J

132

Glossary, N-R

133

Glossary, R-Z

134

982 Index

135

Appendix

136

Prompt Index

137

Specifications

138

9 8 _ C - _ _ _ _ - _ _ _ _

139

Ordering Information

139

Declaration of Conformity

140

Watlow Controls

141





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