Watlow Electric EZ-ZONE PM User Manual

! CAUTION This manual is provided for reference only. It does NOT provide instructions on how to operate your chamber. Not all features or functio

Watlow EZ-ZONE® PM Integrated Controller • 6 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/16 DIN System Diagram With Auxillary Input, Withou

Watlow EZ-ZONE® PM Integrated Controller • 96 • Chapter 9 Featureshave a separate proportional parameter. The heating parameter takes effect when

Watlow EZ-ZONE® PM Integrated Controller • 97 • Chapter 9 FeaturesTimeTemperatureNegative Dead BandSet PointHeat Output ActiveCool Output ActiveAd

Watlow EZ-ZONE® PM Integrated Controller • 98 • Chapter 9 FeaturesCascade ControlThe PM (PM8/9) can be configured for Cascade con-trol with enhanc

Watlow EZ-ZONE® PM Integrated Controller • 99 • Chapter 9 FeaturesDifferential ControlThe PM (PM8/9) can be configured for Differential Control wi

Watlow EZ-ZONE® PM Integrated Controller • 100 • Chapter 9 FeaturesAlarmsAlarms are activated when the output level, process value or temperature

Watlow EZ-ZONE® PM Integrated Controller • 101 • Chapter 9 Features1. To go to the Setup Page from the Home Page, press both the Up ¿ and Down ¯

Watlow EZ-ZONE® PM Integrated Controller • 102 • Chapter 9 FeaturesUsing Lockout to Hide Pages and MenusIf unintentional changes to parameter sett

Watlow EZ-ZONE® PM Integrated Controller • 103 • Chapter 9 FeaturesLockout Security [rloC]. As an example, with Pass-word Enabled and the Locked A

Watlow EZ-ZONE® PM Integrated Controller • 104 • Chapter 10 ApplicationsWith the release of version 7.00 firmware several new functions were added

Watlow EZ-ZONE® PM Integrated Controller • 105 • Chapter 10 ApplicationsWhen function is set for Ratio, the PV Function output equals Source A as

Watlow EZ-ZONE® PM Integrated Controller • 7 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/16 DIN With Limit, System Diagram Without Communic

Watlow EZ-ZONE® PM Integrated Controller • 106 • Chapter 10 ApplicationsWhen function is set for Vaisala, the PV Function out-put equals the calcu

Watlow EZ-ZONE® PM Integrated Controller • 107 • Chapter 11 AppendixTroubleshooting Alarms, Errors and Control IssuesIndication Description Possib

Watlow EZ-ZONE® PM Integrated Controller • 108 • Chapter 11 AppendixIndication Description Possible Cause(s) Corrective Action[Li;h1] Limit HighSe

Watlow EZ-ZONE® PM Integrated Controller • 109 • Chapter 11 AppendixIndication Description Possible Cause(s) Corrective ActionProcess doesn’t con-

Watlow EZ-ZONE® PM Integrated Controller • 110 • Chapter 11 AppendixSpecificationsLineVoltage/Power (Minimum/Maximum Ratings)•85to264V~(ac),4

Watlow EZ-ZONE® PM Integrated Controller • 111 • Chapter 11 AppendixOperating RangeResistance, 20K range 0 20000Resistance, 40K range 0 40000Therm

Watlow EZ-ZONE® PM Integrated Controller • 112 • Chapter 11 AppendixController P M __ __ __ __ __ - __ __ __ __ __ __ __ E

Watlow EZ-ZONE® PM Integrated Controller • 113 • Chapter 11 Appendix[`A;bL] Alarm Blocking 68, 101[AC;LF] AC Line Frequency 73[`A;dL] Alarm Dela

Watlow EZ-ZONE® PM Integrated Controller • 114 • Chapter 11 Appendix[oFSt] PV Offset 39[`oF;t] Minimum Off Time 71[`o;hi] Output High Power Scal

Watlow EZ-ZONE® PM Integrated Controller • 115 • Chapter 11 AppendixLinearization Menu 38Loop Menu 42Math Menu 46Monitor Menu 41Process Value

Watlow EZ-ZONE® PM Integrated Controller • 8 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/16 DIN System Diagramwith Expanded Communications

Watlow EZ-ZONE® PM Integrated Controller • 116 • Chapter 11 Appendixpages and menus 31Proling Page 78Setup Page 37, 50No-arc Relay 93Non-vola

Watlow EZ-ZONE® PM Integrated Controller • 117 • Chapter 11 AppendixDeclaration of Conformity CE DOC EZ-ZONE PM-06-09 Series EZ-ZONE® PM WATLOW

How to Reach Us Corporate Headquarters Watlow Electric Manufacturing Company 12001 Lackland Road St. Louis, MO 63146 Sales: 1-800-WATLOW2 Manufacturin

Watlow EZ-ZONE® PM Integrated Controller • 9 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/8 DIN System DiagramWithout 6 Digital I/O (slot D)

Watlow EZ-ZONE® PM Integrated Controller • 10 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/8 DIN System DiagramWith 6 Digital I/O (slot D),

Watlow EZ-ZONE® PM Integrated Controller • 11 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/8 DIN with CT System DiagramWithout 6 Digital I/O

Watlow EZ-ZONE® PM Integrated Controller • 12 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/8 DIN System DiagramWithout 6 Digital I/O (slot D

Watlow EZ-ZONE® PM Integrated Controller • 13 • Chapter 2 Install and Wire Chapter 2: Install and Wire21/16 DIN (PM6) DimensionsL1K1J1L2K2T1S1R1L3

Watlow EZ-ZONE® PM Integrated Controller • 14 • Chapter 2 Install and Wire 1/8 DIN (PM8) Vertical Dimensions(3.95 in)100.33 mm(2.16 in)54.86 mm(2.

Watlow EZ-ZONE® PM Integrated Controller • 15 • Chapter 2 Install and Wire 1/8 DIN (PM9) Horizontal Dimensions(2.16 in)54.86 mm(3.95 in)100.33 mm(

0600-0059-0000 Rev. D Made in the U.S.A.June 2009 $8.00User’s ManualEZ-ZONE® PMIntegrated Controller Models1241 Bundy Boulevard., Winona, Minnesota

Watlow EZ-ZONE® PM Integrated Controller • 16 • Chapter 2 Install and Wire Installing and Removing the PM EZ-ZONE PM (PM6 & 8 Shown Below)1.

Watlow EZ-ZONE® PM Integrated Controller • 17 • Chapter 2 Install and Wire Chemical CompatibilityThis product is compatible with acids, weak alkal

Watlow EZ-ZONE® PM Integrated Controller • 18 • Chapter 2 Install and Wire Slot A Slot B Slot D Slot EInputs Terminal Function Configuration1 2 7

Watlow EZ-ZONE® PM Integrated Controller • 19 • Chapter 2 Install and Wire Communications Terminal Function ConfigurationCBCACCCBCAC5C3C2CBCACCCBC

Watlow EZ-ZONE® PM Integrated Controller • 20 • Chapter 2 Install and Wire Digital Inputs & Outputs5-12Switched DC, Open Collector,Process out

Watlow EZ-ZONE® PM Integrated Controller • 21 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Watlow EZ-ZONE® PM Integrated Controller • 22 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Watlow EZ-ZONE® PM Integrated Controller • 23 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Watlow EZ-ZONE® PM Integrated Controller • 24 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Watlow EZ-ZONE® PM Integrated Controller • 25 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Safety InformationWe use note, caution and warning symbols through-out this book to draw your attention to important operational and safety informatio

Watlow EZ-ZONE® PM Integrated Controller • 26 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Watlow EZ-ZONE® PM Integrated Controller • 27 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Watlow EZ-ZONE® PM Integrated Controller • 28 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Watlow EZ-ZONE® PM Integrated Controller • 29 • Chapter 2 Install and Wire Warning: ÓçUse National Electric (NEC) or other country-specific standa

Watlow EZ-ZONE® PM Integrated Controller • 30 • Chapter 3 Keys and DisplaysChapter 3: Keys and Displays3Advance Key ‰Advances through parameter pr

Watlow EZ-ZONE® PM Integrated Controller • 31 • Chapter 3 Keys and DisplaysResponding to a Displayed MessageAttention CodesAn active message (see

Watlow EZ-ZONE® PM Integrated Controller • 32 • Chapter 3 Keys and Displays®[``70][``72]®[``Ai][oper]Operations Page from Home Page: Press both th

Watlow EZ-ZONE® PM Integrated Controller • 33 • Chapter 4 Home PageChapter 4: Home Page4Watlow’s patented user-defined menu system im-proves opera

Watlow EZ-ZONE® PM Integrated Controller • 34 • Chapter 4 Home PagePossible Home Page Defaults(Dependent on Part Number)Home Page DisplayParameter

Watlow EZ-ZONE® PM Integrated Controller • 35 • Chapter 4 Home PageConventions Used in the Menu PagesTo better understand the menu pages that foll

• All configuration information• User’s Manual • Factory PageReturn Material Authorization (RMA)1. Call Watlow Customer Service, (507) 454-5300, for

Watlow EZ-ZONE® PM Integrated Controller • 36 • Chapter 4 Home Page the reference to Map 1 and Map 2 registers for each of the various paramet

Watlow EZ-ZONE® PM Integrated Controller • 37 • Chapter 5 Operations Page5Chapter 5: Operations PageTo go to the Operations Page from the Home Pag

Watlow EZ-ZONE® PM Integrated Controller • 38 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 39 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 40 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 41 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 42 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 43 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 44 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 45 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 1 • Table of ContentsTCTable of ContentsChapter 1: Overview ...2Stan

Watlow EZ-ZONE® PM Integrated Controller • 46 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 47 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 48 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 49 • Chapter 5 Operations PageOperations PageDisplayParameter nameDescriptionRange DefaultParameter App

Watlow EZ-ZONE® PM Integrated Controller • 50 • Chapter 6 Setup Page6Chapter 6: Setup PageNavigating the Setup PageNote: Some of these menus and

Watlow EZ-ZONE® PM Integrated Controller • 51 • Chapter 6 Setup Page[ALM][`Set] Alarm Menu [```1] to [```4] [ALM] Alarm [`A;ty] Type [`sr;a

Watlow EZ-ZONE® PM Integrated Controller • 52 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 53 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 54 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 55 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 2 • Chapter 1 OverviewChapter 1: Overview 1The EZ-ZONE® PM takes the pain out of solving your thermal l

Watlow EZ-ZONE® PM Integrated Controller • 56 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 57 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 58 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 59 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 60 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 61 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 62 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 63 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 64 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 65 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 3 • Chapter 1 Overview in one space saving packageEnhanced Control Capabilities• Easily handle comple

Watlow EZ-ZONE® PM Integrated Controller • 66 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 67 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 68 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 69 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 70 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 71 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 72 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 73 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 74 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 75 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 4 • Chapter 1 OverviewA Conceptual View of the PMThe flexibility of the PM’s software and hardware al-l

Watlow EZ-ZONE® PM Integrated Controller • 76 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 77 • Chapter 6 Setup PageSetup PageDis-playParameter nameDescriptionRange DefaultParameter Appears in M

Watlow EZ-ZONE® PM Integrated Controller • 78 • Chapter 7 Profiling PageChapter 7: Profiling Page7Navigating the Profiling PageNote: Some of thes

Watlow EZ-ZONE® PM Integrated Controller • 79 • Chapter 7 Profiling PageProfiling PageDis-playParameter nameDescriptionRange Default Parameter App

Watlow EZ-ZONE® PM Integrated Controller • 80 • Chapter 7 Profiling PageProfiling PageDis-playParameter nameDescriptionRange Default Parameter App

Watlow EZ-ZONE® PM Integrated Controller • 81 • Chapter 7 Profiling PageProfiling PageDis-playParameter nameDescriptionRange Default Parameter App

Watlow EZ-ZONE® PM Integrated Controller • 82 • Chapter 8 Factory PageTo go to the Factory Page from the Home Page, press and hold both the Advanc

Watlow EZ-ZONE® PM Integrated Controller • 83 • Chapter 8 Factory PageFactory PageDis-playParameter nameDescriptionRange Default Parameter Appears

Watlow EZ-ZONE® PM Integrated Controller • 84 • Chapter 8 Factory PageFactory PageDis-playParameter nameDescriptionRange Default Parameter Appears

Watlow EZ-ZONE® PM Integrated Controller • 85 • Chapter 8 Factory PageFactory PageDis-playParameter nameDescriptionRange Default Parameter Appears

Watlow EZ-ZONE® PM Integrated Controller • 5 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/16 DIN System Diagram With a Current Transformer,

Watlow EZ-ZONE® PM Integrated Controller • 86 • Chapter 8 Factory PageFactory PageDis-playParameter nameDescriptionRange Default Parameter Appears

Watlow EZ-ZONE® PM Integrated Controller • 87 • Chapter 8 Factory PageFactory PageDis-playParameter nameDescriptionRange Default Parameter Appears

Watlow EZ-ZONE® PM Integrated Controller • 88 • Chapter 9 FeaturesSaving and Restoring User Settings ...89Tuning the PID Pa

Watlow EZ-ZONE® PM Integrated Controller • 89 • Chapter 9 FeaturesSaving and Restoring User SettingsRecording setup and operations parameter setti

Watlow EZ-ZONE® PM Integrated Controller • 90 • Chapter 9 FeaturesManual TuningIn some applications, the autotune process may not provide PID para

Watlow EZ-ZONE® PM Integrated Controller • 91 • Chapter 9 Features3. Initiate an autotune. (See Autotuning in this chapter.)When autotuning is co

Watlow EZ-ZONE® PM Integrated Controller • 92 • Chapter 9 Featuressource signal by this value.9. Set Electrical Slope [ELi;S] (Factory Page, Cali-

Watlow EZ-ZONE® PM Integrated Controller • 93 • Chapter 9 Featuresinput of 4 to 20 mA.Select the low and high values with Range Low [`r;Lo] and Ra

Watlow EZ-ZONE® PM Integrated Controller • 94 • Chapter 9 FeaturesOutputs 1 and 3 can be ordered as process out-puts. Select retransmit [rMt] as t

Watlow EZ-ZONE® PM Integrated Controller • 95 • Chapter 9 Featuresless than 75 percent.TimeTemperatureBumpless Transfer40%SensorBreak2 minutesLock