Watlow Electric 160 Series User Manual

0600-0058-0000 Rev. J Made in the U.S.A.March 2010 User’s ManualRegistered Company Winona, Minnesota USA ISO 9001TOTAL3 Year WarrantyCUSTOMERSATISFA

Watlow EZ-ZONE® PM PI D C on troller • 7 • Chapter 2 Install and Wire 21/32 DIN101.6 mm 4.00 in 15.9 mm 0.63 in 53.3 mm 2.10 in 31.2 mm 1

Watlow EZ-ZONE® PM PI D C on troller • 97 • AppendixOrdering Information for PID Controller ModelsController P M __

Watlow EZ-ZONE® PM PI D C on troller • 98 • Appendix[`A;bL] Alarm Blocking 58, 83[AC;LF] AC Line Frequency 60, 82[`A;dL] Alarm Delay 59[A

Watlow EZ-ZONE® PM PI D C on troller • 99 • Appendix[`oP;4] Output Point 4 47[`oP;5] Output Point 5 47[`oP;6] Output Point 6 48[`oP;7] Ou

Watlow EZ-ZONE® PM PI D C on troller • 100 • AppendixGlobal Menu 60Linearization Menu 46Output Menu 55Process Value 48Cool Algorithm 5

Watlow EZ-ZONE® PM PI D C on troller • 101 • AppendixPassword Enable 68Peltier Delay 43, 53Power Out Time 44, 61Pressure Units 43proces

Watlow EZ-ZONE® PM PI D C on troller • 102 • AppendixDeclaration of Conformity CE DOC EZ-ZONE PM-06-09 Series EZ-ZONE® PM WATLOW

Watlow EZ-ZONE® PM PI D C on troller • 103 • AppendixHow to Reach UsCorporate HeadquartersWatlow Electric Manufacturing Company12001 Lackla

Watlow EZ-ZONE® PM PI D C on troller • 8 • Chapter 2 Install and Wire L1K1J1L2K2T1S1R1L3K3J3L4K4T2S2R29899CFCDCEB5D6D515.8 mm(0.62 in)101

Watlow EZ-ZONE® PM PI D C on troller • 9 • Chapter 2 Install and Wire 1/8 DIN (PM8) Vertical(3.95 in)100.33 mm(2.16 in)54.86 mm(2.10 in)5

Watlow EZ-ZONE® PM PI D C on troller • 10 • Chapter 2 Install and Wire 1/8 DIN (PM9) Horizontal(2.16 in)54.86 mm(3.95 in)100.33 mm(2.10 in

Watlow EZ-ZONE® PM PI D C on troller • 11 • Chapter 2 Install and Wire 1/4 DIN (PM4)3.95100.333.95100.33.6215.75.061.52.5012.701.2130.733.

Watlow EZ-ZONE® PM PI D C on troller • 12 • Chapter 2 Install and Wire Installationcaseretention collarpanelbezelgasketcaseretention colla

Watlow EZ-ZONE® PM PI D C on troller • 13 • Chapter 2 Install and Wire Returning the Controller to its Case1. Ensure that the orientation

Watlow EZ-ZONE® PM PI D C on troller • 14 • Chapter 2 Install and Wire Terminal Definitions for Slots A Slot AOutput Terminal Function Con

Watlow EZ-ZONE® PM PI D C on troller • 15 • Chapter 2 Install and Wire Digital Inputs & Outputs5-6Switched DC, Open Collector,Process

ÓçWarning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a

Safety InformationWe use note, caution and warning symbols through-out this book to draw your attention to important operational and safety informatio

Watlow EZ-ZONE® PM PI D C on troller • 17 • Chapter 2 Install and Wire ÓçWarning: Use National Electric (NEC) or other country-specific st

ÓçWarning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a

Watlow EZ-ZONE® PM PI D C on troller • 19 • Chapter 2 Install and Wire ÓçWarning: Use National Electric (NEC) or other country-specific st

ÓçWarning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a

Watlow EZ-ZONE® PM PI D C on troller • 21 • Chapter 2 Install and Wire ÓçWarning: Use National Electric (NEC) or other country-specific st

ÓçWarning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a

Watlow EZ-ZONE® PM PI D C on troller • 23 • Chapter 2 Install and Wire ÓçWarning: Use National Electric (NEC) or other country-specific st

ÓçWarning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a

Watlow EZ-ZONE® PM PI D C on troller • 25 • Chapter 2 Install and Wire ÓçWarning: Use National Electric (NEC) or other country-specific st

Watlow EZ-ZONE® PM PI D C on troller • 26 • Chapter 3 Keys and DisplaysChapter 3: Keys and Displays3Upper (Left, 32nd DIN) Display: In the

• All configuration information• User’s Manual • Factory PageReturn Material Authorization (RMA)1. Call Watlow Customer Service, (507) 454-5300, for

Watlow EZ-ZONE® PM PI D C on troller • 27 • Chapter 3 Keys and DisplaysResponding to a Displayed MessageAn active message will cause the d

Watlow EZ-ZONE® PM PI D C on troller • 28 • Chapter 4 Home PageChapter 4: Home Page4Default Home Page ParametersWatlow’s patented user-defi

Watlow EZ-ZONE® PM PI D C on troller • 29 • Chapter 4 Home PageHome Page DefaultsHome Page DisplayParameter Page and MenuAll Models1 Active

Watlow EZ-ZONE® PM PI D C on troller • 30 • Chapter 4 Home PageApplies to All Models - 1/16 DIN Shown Below®[``Ai][`Set]®[``70][``72]®[``70

Watlow EZ-ZONE® PM PI D C on troller • 31 • Chapter 4 Home PageConventions Used in the Menu PagesTo better understand the menu pages that f

Watlow EZ-ZONE® PM PI D C on troller • 32 • Chapter 4 Home Pagebus the reference to Map 1 and Map 2 registers for each of the various param

Watlow EZ-ZONE® PM PI D C on troller • 33 • Chapter 5 Operations Page5Chapter 5: Operations PageTo go to the Operations Page from the Home

Watlow EZ-ZONE® PM PI D C on troller • 34 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 35 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 36 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 1 • Table of ContentsTCTable of ContentsChapter 1: Overview . . . . . . . . . . . . . . . . . . . .

Watlow EZ-ZONE® PM PI D C on troller • 37 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 38 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 39 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 40 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 41 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 42 • Chapter 5 Operations PageOperations PageDisplayParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 43 • Chapter 6 Setup Page6Chapter 6: Setup PageNavigating the Setup PageNote:Some of these menus an

Watlow EZ-ZONE® PM PI D C on troller • 44 • Chapter 6 Setup Page [`leu] Level [``Fn] Digital Input Function [``fi] Instance[gLbL]

Watlow EZ-ZONE® PM PI D C on troller • 45 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 46 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 2 • Table of ContentsTCTable of Contents (cont.)Chapter 7: Profiling Page . . . . . . . . . . . . .

Watlow EZ-ZONE® PM PI D C on troller • 47 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 48 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 49 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 50 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 51 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 52 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 53 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 54 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 55 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 56 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 3 • Chapter 1 Over viewChapter 1: Overview 1The EZ-ZONE® PM takes the pain out of solving your ther

Watlow EZ-ZONE® PM PI D C on troller • 57 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 58 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 59 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 60 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 61 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 62 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 63 • Chapter 6 Setup PageSetup PageDis-playParameter NameDescriptionRange DefaultModbus Rela-tive

Watlow EZ-ZONE® PM PI D C on troller • 64 • Chapter 7 Profiling PageChapter 7: Profiling Page7Navigating the Profiling PageNote:Some of th

Watlow EZ-ZONE® PM PI D C on troller • 65 • Chapter 7 Profiling PageProfiling PageDis-playParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 66 • Chapter 7 Profiling PageProfiling PageDis-playParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 4 • Chapter 1 Over viewA Conceptual View of the PMThe flexibility of the PM’s software and hardware

Watlow EZ-ZONE® PM PI D C on troller • 67 • Chapter 7 Profiling PageProfiling PageDis-playParameter NameDescriptionRange DefaultModbus Rel

Watlow EZ-ZONE® PM PI D C on troller • 68 • Chapter 8 Factor y PageTo go to the Factory Page from the Home Page, press and hold both the Ad

Watlow EZ-ZONE® PM PI D C on troller • 69 • Chapter 8 Factor y PageFactory PageDis-playParameter NameDescriptionRange DefaultModbus Relativ

Watlow EZ-ZONE® PM PI D C on troller • 70 • Chapter 8 Factor y PageFactory PageDis-playParameter NameDescriptionRange DefaultModbus Relativ

Watlow EZ-ZONE® PM PI D C on troller • 71 • Chapter 8 Factor y PageFactory PageDis-playParameter NameDescriptionRange DefaultModbus Relativ

Watlow EZ-ZONE® PM PI D C on troller • 72 • Chapter 8 Factor y PageFactory PageDis-playParameter NameDescriptionRange DefaultModbus Relativ

Watlow EZ-ZONE® PM PI D C on troller • 73 • C hapter 9 Features9Chapter 9: FeaturesSaving and Restoring User Settings . . . . . . . . . . .

Watlow EZ-ZONE® PM PI D C on troller • 74 • C hapter 9 FeaturesSaving and Restoring User SettingsRecording setup and operations parameter s

Watlow EZ-ZONE® PM PI D C on troller • 75 • C hapter 9 FeaturesManual TuningIn some applications, the autotune process may not provide PID

Watlow EZ-ZONE® PM PI D C on troller • 76 • C hapter 9 FeaturesWhen autotuning is complete, the PID parameters should provide good control.

Watlow EZ-ZONE® PM PI D C on troller • 5 • Chapter 1 Over viewGetting Started QuicklyThe PM control has a page and menu structure that is

Watlow EZ-ZONE® PM PI D C on troller • 77 • C hapter 9 FeaturesFilter Time ConstantFiltering smoothes an input signal by applying a first-o

Watlow EZ-ZONE® PM PI D C on troller • 78 • C hapter 9 Features20mA signal and opens the other way with a 4 to 12mA signal. This feature re

Watlow EZ-ZONE® PM PI D C on troller • 79 • C hapter 9 FeaturesActual Output Power020406080100PID CalculationLinearCurve 1Curve 2Select a n

Watlow EZ-ZONE® PM PI D C on troller • 80 • C hapter 9 Features[MAn] for manual mode. Use the Up ¿ or Down ¯ keys to select [AUto]. The aut

Watlow EZ-ZONE® PM PI D C on troller • 81 • C hapter 9 FeaturesProportional plus Integral plus Derivative (PID) ControlUse derivative (rate

Watlow EZ-ZONE® PM PI D C on troller • 82 • C hapter 9 Featuresfect of analog, phase-angle fired control. Select the AC Line Frequency [AC;

Watlow EZ-ZONE® PM PI D C on troller • 83 • C hapter 9 FeaturesView or change alarm set points with Low Set Point [`A;Lo] and High Set Poin

Watlow EZ-ZONE® PM PI D C on troller • 84 • C hapter 9 Features100%. Once there, the control will then begin to mon-itor the Open Loop Dete

Watlow EZ-ZONE® PM PI D C on troller • 85 • C hapter 9 Features[LoC;P] to 2. If Set Lockout Security [SLoC] is set to 2 or higher and the R

Watlow EZ-ZONE® PM PI D C on troller • 86 • C hapter 9 Features4. Execute the calculation defined below (7b or 8b) for either the User o

Watlow EZ-ZONE® PM PI D C on troller • 6 • Chapter 1 Over viewEZ-ZONE® PM PID Model System DiagramUniversal Sensor Input, Configuration Co

Watlow EZ-ZONE® PM PI D C on troller • 87 • C hapter 9 FeaturesSoftware ConfigurationUsing EZ-ZONE® Configurator SoftwareTo enable a user t

Watlow EZ-ZONE® PM PI D C on troller • 88 • C hapter 9 FeaturesIn the previous screen shot the PM is shown high-lighted to bring greater cl

Watlow EZ-ZONE® PM PI D C on troller • 89 • C hapter 9 FeaturesLastly, when the configuration is complete click the "Finish" butt

Watlow EZ-ZONE® PM PI D C on troller • 90 • AppendixChapter 10: AppendixTroubleshooting Alarms, Errors and Control IssuesIndication Descript

Watlow EZ-ZONE® PM PI D C on troller • 91 • Appendix[LP;o1] Loop Open ErrorOpen Loop Detect is active and the process value did not devi-ate

Watlow EZ-ZONE® PM PI D C on troller • 92 • AppendixIndication Description Possible Causes Corrective ActionProcess doesn’t control to set p

Watlow EZ-ZONE® PM PI D C on troller • 93 • AppendixModbus - Programmable Memory BlocksAssembly Definition Addresses and Assembly Working Ad

Watlow EZ-ZONE® PM PI D C on troller • 94 • AppendixModbus Default Assembly Structure 80-119Pointer 21 = 360 & 361 Analog Input 1 Proces

Watlow EZ-ZONE® PM PI D C on troller • 95 • AppendixSpecificationsLineVoltage/Power (Minimum /Maximum Ratings)•85 to 264V~ (ac), 47 to 63Hz•

Watlow EZ-ZONE® PM PI D C on troller • 96 • AppendixOperating RangeS -50 1767B -50 1816C 0 2315D 0 2315F (PTII) 0 1343RTD (100 ohm) -200 800